Edge Banding Channel Support Bracket Specifications: Ensuring Quality and Efficiency in Chinese Furniture Manufacturing388
This document outlines the specifications for edge banding channel support brackets used in our Chinese furniture manufacturing facility. These brackets are crucial components in ensuring the smooth and efficient operation of our edge banding machines, leading to high-quality finished products and minimizing production downtime. Adherence to these specifications is mandatory for all suppliers and internal production teams.
1. Material Specifications:
All brackets must be constructed from high-quality, cold-rolled steel. The specific grade of steel must meet or exceed the following standards: GB/T 700-2006 (for Chinese standards) or equivalent international standards such as ASTM A570 Grade 50. The steel must be free from defects such as cracks, pitting, and significant surface imperfections. Any surface treatment must be consistent and applied evenly to prevent corrosion and ensure smooth operation within the edge banding machine. The material must be resistant to wear and tear from consistent use and exposure to potential adhesive residues.
2. Dimensional Specifications:
The dimensions of the brackets are critical for proper alignment and functionality within the edge banding machine. Deviations from these specifications can lead to misalignment, inaccurate edge banding application, and potential damage to the machinery. All measurements are in millimeters (mm):
Overall Length: 150 mm ± 0.5 mm
Overall Width: 50 mm ± 0.5 mm
Overall Height: 30 mm ± 0.5 mm
Channel Depth: 20 mm ± 0.3 mm (This refers to the depth of the channel that accommodates the edge banding material)
Mounting Hole Diameter: 8 mm ± 0.2 mm (Two mounting holes are required, symmetrically positioned)
Mounting Hole Distance (Center-to-Center): 100 mm ± 0.5 mm
Channel Width: 15 mm ± 0.3 mm (This refers to the width of the channel that accommodates the edge banding material)
All dimensions must be measured at room temperature (20°C ± 5°C). Tolerance beyond these specifications will result in bracket rejection. Detailed drawings with precise annotations will be provided separately.
3. Surface Finish:
The surface of the bracket must be smooth and free from sharp edges or burrs that could damage the edge banding material or the machine components. A zinc plating or powder coating is mandatory to protect against corrosion and enhance durability. The coating must be uniform and free from imperfections such as blistering, peeling, or discoloration. The color of the coating should be consistent and ideally a neutral color (e.g., light gray or silver) to maintain aesthetic consistency within the manufacturing environment.
4. Quality Control and Testing:
Each batch of brackets will undergo rigorous quality control inspection. This includes dimensional verification using calibrated measuring instruments, visual inspection for surface defects, and functional testing to ensure proper alignment and secure mounting within the edge banding machine. Random sampling will be conducted to confirm the adherence to these specifications. A Certificate of Compliance will be issued for each accepted batch.
5. Packaging and Labeling:
Brackets must be carefully packaged to prevent damage during transit. Suitable packaging material, such as corrugated cardboard boxes, should be used. Each box should contain a clearly labeled identification tag that includes the following information:
Supplier Name and Contact Information
Batch Number
Date of Manufacture
Quantity of Brackets
Material Specification
6. Acceptance Criteria:
A batch of brackets will be deemed acceptable only if it meets all the above specifications. Any deviation from these specifications may result in the rejection of the entire batch. The supplier is responsible for rectifying any non-conforming brackets. We reserve the right to conduct further inspections and tests at our discretion.
7. Revision Control:
This document is subject to revision. The latest version will be communicated to all relevant parties. Any changes will be clearly indicated with a revision number and date.
8. Contact Information:
For any questions or clarifications regarding these specifications, please contact our procurement department at [Contact Information].
Strict adherence to these specifications is essential to ensure the consistent high quality of our edge banding process and the overall quality of our furniture products. We appreciate your cooperation in maintaining these standards.
2025-03-07
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